Hybrid thermochemical/biological processing: The economic hurdles and opportunities for biofuel production from bio-oil

Highlights

Biofuel production utilizing levoglucosan as substrate was modeled.

Direct bioconversion improves process economics over use of hydrolyzed substrate.

Ethanol from levoglucosan can be cost-competitive with current commercial ethanol.

Biohydrogen production has low capital cost but is hindered by low yields.

Sensitivity analyses showed risks and potential improvements for biofuel processes.

Abstract

Hybrid thermochemical/biological processing encompasses several biofuel production pathways. Thermochemical conversion produces significant amounts of levoglucosan, an anhydrosugar that is a potential feedstock for liquid and gaseous biofuel production. However, few known microorganisms possess the ability to directly convert levoglucosan to biofuels. As a result, hydrolysis of levoglucosan to glucose is currently required ahead of fermentation. This has spurred research to engineer microorganisms capable of levoglucosan utilization. As research continues to produce such microorganisms, the economic opportunities for processing levoglucosan to biofuels must be assessed. An economic study was conducted to evaluate the production of ethanol, hydrogen, and methane from the fermentation of levoglucosan. Both direct bioconversion and fermentation of hydrolyzed levoglucosan were considered. Ethanol production by Saccharomyces cerevisiae was assumed, while hydrogen and methane were assumed to be produced by cultures of hydrogenogenic and methanogenic microbial communities, respectively. Direct conversion of levoglucosan to ethanol yielded the lowest minimum selling price (MSP) per gigajoule (GJ) of energy produced at $15.33 GJ−1, but represented a higher capital cost at $9.03 MM. Hydrogen production from direct conversion of levoglucosan represented the minimum capital cost at $3.49 MM but resulted in greater MSP. The greatest MSP, $49.79 GJ−1, was predicted for hydrogen production from hyrdrolyzed levoglucosan.

Keywords

  • Hybrid-processing;
  • Ethanol;
  • Methane;
  • Hydrogen;
  • Pyrolysis;
  • Levoglucosan

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